Manufacturing Snapshot

Proven leader in the manufacturing, testing and design of UAV systems

UAV Solutions is a proven leader in the manufacturing, testing and design of unmanned aerial vehicle (UAV) systems. UAV Solutions’ systems and vehicles are manufactured to today’s highest standards, providing public and private sector customers with cutting edge unmanned technology that delivers mission critical performance and high levels of surveillance.

The UAV Solutions team has the experience, skills and manufacturing capabilities to complete your next unmanned aerial vehicle project. From concept development to final flight testing, our team can complete your project to your exact specifications, on time and on budget.

Core Capabilities

  • UAVS concept design based on customer specified guidelines
  • Creation of a 3-D model and design drawings
  • Machine preproduction molds
  • Build UAV prototypes
  • Manufacture small runs of parts
  • Integrate various payloads and avionics sets
  • Perform flight operations and training sessions
  • UAV parts manufacturing
  • UAV payloads
  • UAV training and consulting
  • PGSS and AGIG

Additive Manufacturing / Rapid Prototyping

6 x FDM (Fusion Deposition Modeling) Machines with maximum build capacity of 406x355x406mm (16″x14″x16″); Production-grade thermoplastic: ABSi, ABS-M30, polycarbonate (PC-10), nylon 12 and ULTEM 9085

Milling/ Machining

7 x Haas CNC Machining Vertical Mills with machining envelope up to 40″ x 20″ x 25″
1 x Haas CNC Lathe with machining envelope of 14″x14″
2 x Manual Vertical Mills
1 x Manual Lathe

Water Jet Capability

3 axis Water Jet with 120”x60” cutting capability cut aluminum and steel up to 3″ thick, armor plate, or foam

Composite Mold Machining

1x Haas Gantry Router with a machining capability of 144″x84″x24″

Composite Layup

Wet layup experience with Carbon Fiber, Kevlar and Fiberglass

Painting/ Finishing

In house paint booth and spray equipment
Experience with DuPont and PPG urethane paints, as well as water based
Powder coating capabilities

Laser Cutting

2 x Universal Laser CNC CO2 laser cutters with cutting capability of up to 39″x24″, cut balsa and plywood as well as plastic sheet

Harness Manufacturing

Experience with Molex, Cannon, Hirose and other connectors; many connectors and crimp tools in-stock

Conformal Coating

6 x UV Cure Staking Machines
1 x UV Cure Conveyer Belt Machine

Assembly/ Integration

Experience with the following autopilots and communications/video links: Cloud Cap, Procerus and 3DR systems; Cobham COFDM, L-3 Mini-C, Bandit, Rover, IMT COFDM and Microhard digital data link

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